Polypropylene (PP)

Materials / Polypropylene

Polypropylene (PP)

Lightweight, food-grade plastic in sheets, rods & tubes for water treatment, chemical processing, and fabrication.

-10 to +100°C

Operating range

4-25mm

Sheet thickness

PP-H / PP-C

Both grades stocked

Polypropylene (PP) is a chemical-resistant engineering plastic used wherever acids, alkalis or hot wash-down water would attack steel or break down HDPE. It is the workhorse material for plating baths, electroplating tanks, fume scrubbers, laboratory benches and food-grade processing equipment. PP runs hotter than HDPE in air (PP-H homopolymer to about 100°C continuous, PP-C copolymer to about 80°C) and resists a wider range of strong acids, which makes it the default pick for chemical processing across mining, electroplating, water treatment and food manufacturing.

Sizes and formats we stock

We stock polypropylene sheet in homopolymer (PP-H) and copolymer (PP-C) grades. Standard sheet sizes are 2440 x 1220mm and 3050 x 1525mm in 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 15mm, 20mm and 25mm. Polypropylene rod is available from 10mm to 200mm diameter, and PP pipe in standard chemical-line sizing. Welding rod in matching natural and grey is held in-house for fabrication.

Colours and grades

Natural (off-white translucent) and grey are stocked as standard. Black PP is available for UV-exposed work because uncoloured polypropylene is not UV stable for long-term outdoor use. PP-H (homopolymer) is stiffer and slightly more chemical-resistant; PP-C (copolymer) handles cold-temperature impact better and is preferred for tanks that sit outside or are exposed to vibration. We will recommend the right grade for your application at quote time.

Polypropylene compared to HDPE and PVC

Compared to HDPE, polypropylene tolerates higher temperatures and resists more aggressive chemicals (concentrated acids, oxidisers), but is more brittle in the cold and slightly harder to weld at long seams. Compared to PVC, polypropylene handles a wider temperature band, is fully weldable into watertight tanks and is food-safe. PVC is cheaper and easier to cement, so it wins on pipework and signage.

Why P&M Plastics for PP fabrication

We have been welding polypropylene tanks, bunds and ducting on the Gold Coast for more than three decades. Our hot air and extrusion welders are calibrated to PP, and our jigging gear lets us hold large tanks dead square during fabrication so flanges and nozzles line up. We routinely build chemical scrubbers, pickling tanks, anodising tanks and trade-waste tanks for Queensland clients.

Polypropylene sump tank - front view

Polypropylene sump tank - front view

Key Properties

Density 0.90 to 0.91 g/cm3
Tensile strength 28 to 36 MPa
Continuous service in air: PP-H 0°C to +100°C; PP-C -20°C to +80°C (per DVS 2205, lower under sustained load)
Excellent acid and alkali resistance
Good resistance to most solvents at room temperature
Low water absorption (under 0.03% in 24 hr)
Food-grade (FDA 21 CFR 177.1520) grades available
Weldable by hot air and extrusion welding
Not UV stable in natural; specify black or UV-stabilised for outdoors

Common Applications

Chemical processing tanks and bundsElectroplating, anodising and pickling tanksLaboratory benchtops, splash backs and fume scrubbersFood processing equipment and surge tanksTrade waste and acid neutralising tanksMining process plant componentsWater treatment baffles and weirsDucting for corrosive air handling

Project Gallery

How We Fabricate Polypropylene

We fabricate polypropylene using CNC routing, hot air welding for general seams, and extrusion welding for tank and bund construction (short-term welding factor around 0.8 per DVS 2203-1, long-term creep factor around 0.6 per DVS 2203-4, with parameters set to DVS 2207-11). PP machines cleanly, threads well and accepts mechanical fasteners. Adhesive bonding is not recommended; welded joints are the only reliable approach for watertight or load-bearing work.

Frequently Asked Questions

Should I use PP-H (homopolymer) or PP-C (copolymer)? +

PP-H is stiffer, slightly more chemical-resistant and the standard choice for warm-fluid chemical tanks. PP-C handles cold-impact and vibration better, which is why it is preferred for tanks that sit outside, on trailers, or in mobile equipment. Both are weldable; both are food-safe. Send us the application and we will recommend the right grade.

What chemicals can polypropylene handle that HDPE cannot? +

Polypropylene handles concentrated sulphuric, hydrochloric and nitric acid at higher concentrations than HDPE, and it tolerates higher continuous service temperatures in air (around 100°C for PP-H versus 80°C for HDPE). It is the standard tank material for anodising lines, pickling lines and acid neutralising tanks. It will still degrade in aromatic and chlorinated solvents.

Is polypropylene UV stable? +

Natural and grey polypropylene are not UV stable for long-term outdoor exposure and will become brittle after a few years of full sun. For outdoor use we specify either black PP with carbon black, or a UV-stabilised grade with HALS additives. Tanks installed inside a shed or under cover are fine in natural.

Can polypropylene be welded? +

Yes. PP welds the same way as HDPE using hot air or extrusion welding with PP rod. A clean extrusion weld will hold up under hydrostatic test to tank duty pressures and is the only reliable joining method for watertight or load-bearing work.

Is polypropylene food-grade? +

Yes, food-grade polypropylene is available and certified to FDA 21 CFR 177.1520. It is widely used for food processing equipment, surge tanks, brine tanks and dairy fittings. Specify food-grade at quote time so we draw from the right stock.

What is the maximum temperature polypropylene will hold? +

It depends on the grade. PP-H (homopolymer) is rated for continuous service in air to around 100°C, with a short-term peak around 110°C, but turns brittle near 0°C. PP-C (copolymer) trades some heat resistance for low-temperature toughness: continuous service to around 80°C, short-term peak around 90°C, and impact-tough down to -20°C. These are unloaded-in-air figures from Simona and Roechling datasheets; under sustained load (a tank wall under hydrostatic head, a pressurised pipe) the allowable design stress drops sharply and is calculated to DVS 2205. For chemical tanks above ambient temperature, tell us the medium, the load and the temperature swing so we pick the right grade.

Can polypropylene be glued? +

Adhesive bonding of polypropylene is unreliable because of its low surface energy. Flame or corona treatment plus a polyolefin primer can give a serviceable bond on signage or decorative work, but for tanks, bunds and any load-bearing fabrication we weld every joint.

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