Materials / HIPS
High Impact Polystyrene (HIPS)
Cost-effective, easy-to-form plastic sheets for signage, packaging, and vacuum forming.
130-170°C
Forming temp
0.5-6mm
Sheet thickness
White / Black
Stock colours
High Impact Polystyrene (HIPS) is a budget-friendly thermoformable sheet used heavily for thermoformed packaging, vacuum-formed point of sale, refrigerator linings, model making and signage. It is one of the easiest plastics to vacuum form, cuts cleanly with a knife or laser, and accepts paint, ink and screen-printing without surface treatment. HIPS is the workhorse sheet for high-volume disposable and short-life applications.
Sizes and formats we stock
HIPS sheet is stocked in 0.5mm, 0.75mm, 1mm, 1.5mm, 2mm, 3mm, 4mm, 5mm and 6mm in standard 2440 x 1220mm and 3050 x 2030mm sheets. White is the workhorse colour but black and a range of standard colours are stocked for vacuum forming and POS work.
Colours and grades
Smooth-finish white HIPS is the standard for printed signage and POS. Textured HIPS (haircell, embossed) is stocked for vacuum forming and high-grip surfaces. Black HIPS is the second most common grade. HIPS is naturally opaque, so it is not used for any application that requires light transmission.
HIPS compared to ABS
HIPS is cheaper than ABS, easier to vacuum form at low temperatures and lighter weight. ABS is tougher, more chemical resistant, and holds detail better in deep-draw thermoforming. For high-volume disposable thermoforming (food trays, packaging blisters, retail signage), HIPS is the right pick. For long-life parts that need to take real knocks (automotive trim, machine housings), ABS is the better choice.
Why P&M Plastics for HIPS work
We supply HIPS sheet cut to size for sign makers, packaging fabricators and shop fitters across the Gold Coast and Brisbane. Our CNC routers handle HIPS without melting (it cuts cleanly at moderate feed rates) and we hold the white and black workhorse grades in volume. For thermoforming runs we can also supply pre-cut blanks ready for the moulder.
Key Properties
Common Applications
Project Gallery
How We Fabricate HIPS
We fabricate HIPS using CO2 laser cutting, CNC routing, vacuum forming and thermoforming. HIPS cuts cleanly with a sharp knife, scores and snaps well, and accepts paint, ink and adhesive labels without surface preparation. For structural assembly, mechanical fasteners or solvent cementing (using HIPS-rated solvent) are used.
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Related Services
CNC Router Services
Computer-controlled CNC routing for precision plastic cutting, profiling, and engraving.
Cut to Size Plastics
Plastic sheets, rods, and tubes cut to your exact dimensions from a wide range of materials.
Vacuum Forming
Custom vacuum-formed plastic parts, trays, covers, and enclosures for industrial and commercial use.
Frequently Asked Questions
Can HIPS be used outdoors? +
No. HIPS is not UV stable and will yellow, become brittle and crack within months of full sun exposure. For outdoor signage or any UV-exposed application, step up to acrylic, foam PVC or polycarbonate.
Can HIPS be printed on? +
Yes. HIPS accepts screen printing, digital printing, paint and adhesive vinyl without surface preparation. This is one of the reasons it is the default sheet for short-life printed signage, POS and shop fitting work.
How easy is HIPS to vacuum form? +
HIPS is one of the easiest plastics to vacuum form, with a forming temperature of around 130 to 170°C and good draw depth. It is the standard sheet for high-volume disposable thermoforming (food trays, blister packs, retail displays). For deep-draw or high-detail work, ABS is the step up.
Is HIPS food-safe? +
Food-grade HIPS certified to FDA 21 CFR 177.1640 is available and widely used for disposable food trays, packaging and short-contact food display. Specify food-grade at quote time. Most general-purpose HIPS sheet is not food certified.
Can I glue HIPS? +
Yes. HIPS bonds easily with HIPS-rated solvent cements (Plastic-Weld, MEK) and a wide range of generic plastic adhesives. It also accepts double-sided tape and standard hot-melt for retail and POS assembly.
What thickness HIPS do I need for signage? +
Most printed lightbox signage uses 1mm to 3mm HIPS, depending on the size and how it is supported. Standalone bench signage and short-life displays go from 3mm to 6mm. For anything outdoor or long-life, switch to foam PVC or acrylic.
Does HIPS scratch easily? +
HIPS is softer than acrylic or ABS and will scratch under everyday handling. For high-traffic or high-clean applications, ABS or acrylic is the right pick. For printed signage and short-life thermoforming where the sheet is not handled often, HIPS scratch behaviour is acceptable.
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See how HIPS stacks up
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