Acrylic / Perspex Cut to Size

Materials / Acrylic Cut to Size

Acrylic / Perspex Cut to Size

Precision-cut acrylic sheets to your exact dimensions with polished or raw edges.

2-25mm

Thickness range

+/-0.1mm

CNC tolerance

Same day

Cut turnaround

Cut-to-size acrylic is how most P&M Plastics customers buy Perspex: rectangular sheets cut to exact width, height and thickness from cast or extruded acrylic stock, ready to install. We hold the full clear cast range plus the most popular colours in stock for same-day or next-day cutting, with a precision cut tolerance of +/-0.5mm on the saw and +/-0.1mm on the CNC.

Sizes and formats we cut

We cut acrylic from 2mm through 25mm thickness in any rectangular dimension up to 3050 x 2030mm. Custom shapes (circles, slots, holes, cutouts) are quoted with a DXF, DWG, PDF, SVG, AI or STEP file. For simple rectangles, the cut-to-size pricing calculator on Perspex Online quotes and accepts orders instantly; for shapes with cutouts or curves, email us the artwork and a quote comes back within hours.

Colours and grades

Clear cast acrylic is the workhorse for cut-to-size orders, with optical clarity equivalent to glass at 92 percent light transmission. Opal, frosted, smoked, fluorescent, satin and a full Plexiglas colour range are stocked. For outdoor applications we always specify cast acrylic over extruded (better UV stability) and recommend at least 5mm thickness for stand-alone panels.

Cut-to-size compared to standard sheets

Buying cut-to-size saves the cost of waste offcuts and the time to cut sheets in your own workshop. Our cut-to-size pricing is competitive with whole-sheet pricing because we can pack multiple customer cuts into one master sheet on our CNC bed, which keeps yield high. For very large quantities of the same dimension, whole-sheet pricing may be more economical; for one-off custom dimensions or small batches, cut-to-size is the right call.

Why P&M Plastics for cut-to-size acrylic

We run the cut-to-size service for trade clients (sign makers, shop fitters, marine fabricators) and direct retail customers across the Gold Coast and Brisbane. Our pricing calculator gives an instant quote with delivery options; our shop turns most cuts around same day for pickup or next day for delivery. For complex multi-piece projects we will also bond, polish and assemble into finished pieces.

Key Properties

Cut tolerance +/-0.5mm (saw) / +/-0.1mm (CNC)
Thickness range 2mm to 25mm
Maximum cut dimension 3050 x 2030mm
Cast and extruded acrylic both available
Clear cast 92% optical transmission
Flame-polished or diamond-polished edge available
UV-stable cast grades for outdoor use
Food-grade clear cast available
Same-day cutting; next-day delivery on most jobs

Common Applications

Replacement panels for cabinets, displays and framesDIY display and gift-shop projectsSneeze guard and counter screen replacementsMarine windscreen and hatch replacementsCustom shelf inserts and shelvingSign substrates and panel mountsGreenhouse and aquaponics panelsSchool, university and workshop project material

Project Gallery

How We Fabricate Acrylic Cut to Size

Cut-to-size acrylic is cut on CO2 lasers for clean flame-polished edges, CNC routers for tight engineering tolerances, and panel saws for high-volume rectangular cuts. All edges can be flame polished or diamond polished on request for a glass-clear finish. We mask the sheet on both faces during cutting to protect the surface, and leave the masking on for delivery so the sheet arrives ready to install.

Frequently Asked Questions

How accurate are your cuts? +

Saw cuts are guaranteed to +/-0.5mm. CNC routed cuts come in at +/-0.1mm on standard rectangular work and +/-0.05mm on engineering tolerance jobs. Laser cuts hit +/-0.1mm with a flame-polished edge ready to install. For tight fit applications, specify CNC at quote time and we will cut to your drawing.

How quickly can you cut to size? +

Most cut-to-size orders are processed same day for pickup or next day for delivery. Bulk orders and complex shapes carry a 1 to 3 day lead time. Standard rectangles ordered through the Perspex Online pricing calculator before 11am are usually cut same day.

Can you cut shapes and holes, not just rectangles? +

Yes. Send us a DXF, DWG, PDF, SVG, AI or STEP file with the dimensions and we will quote any 2D shape, including circles, slots, internal cutouts, rounded corners and engraved detail. For complex shapes we use CO2 laser cutting for the cleanest finish.

What thickness acrylic should I order? +

For protective screens and signs, 3mm to 5mm covers most applications. For shelves and structural panels under 600mm span, step up to 6mm or 8mm. For sneeze guards and large unsupported panels, 8mm or 10mm. For marine windscreens, 8mm is the typical minimum. For aquarium and water-pressure applications, send us the dimensions and we will size the sheet from the load case.

Do you polish the edges? +

Standard cut-to-size jobs come with a clean saw or laser edge ready to install. For visible edges (display cases, free-standing screens, retail signage) we offer flame polishing (fast, light gloss) and diamond polishing (slower, glass-clear). Specify edge finish at quote time.

Can I order cut-to-size online? +

Yes. The pricing calculator at perspexonline.com.au quotes and accepts standard rectangular cuts instantly with online payment. For shapes with cutouts, complex artwork or large quantities, email us the file and we will quote back within hours.

What is the maximum sheet size you can cut? +

Our CNC bed handles up to 3050 x 2030mm in a single cut. Larger panels are cut as multi-piece assemblies. For very large signage and architectural work we can splice and bond multiple panels into a finished piece on request.

Start Your Project

Upload drawings or provide specs for accurate quoting.

Max 5 files, 10MB each

Need Advice?

Not sure if Acrylic Cut to Size is right for your application? Our materials experts can help.

07 5535 7544

Accepted File Formats

DXFDWGPDFSTEPAISVG

Cut to Size Calculator

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Reviews
4.7
Based on 120 reviews
L

Lisa M.

3 months ago

“Amazing work on our acrylic display cases for the museum exhibition. Crystal clear, no imperfections. The team went above and beyond.”

D

David R.

2 months ago

“Good quality laser cutting work. The acrylic edges came out beautifully polished. Will definitely use again for our signage projects.”

K

Karen W.

4 months ago

“Had polycarbonate machine guards made for our factory. Perfect fit, great finish, and the team was really helpful with the design.”

M

Michael T.

2 months ago

“Excellent service and quality work. Had some custom acrylic display cases made and they turned out perfect. Fast turnaround too.”

S

Sarah L.

3 months ago

“P&M Plastics fabricated custom HDPE tanks for our water treatment plant. Professional team, great communication, and delivered on time.”

J

James B.

1 month ago

“We use P&M for all our CNC routing needs. Consistent quality and they really understand engineering plastics. Highly recommended.”

Ready to Start Your Project?

Get an accurate quote within 24 hours. Provide your specs, drawings, or dimensions and our fabrication team will respond fast.